Guys, I think I mentioned it but I fragged the head on my new (to me) 92 GS-R being irresponsible in some way while replacing the cam seals, so I’m going to accelerate my plans and go ahead and do a build now. I’m effectively just trying to make a strong daily driver with the same basic powerband as stock, but just a little more peppy. I am not looking for big high end HP numbers and I’m not looking for a tempermental beast.
Here are my plans. I need help and opinions on everything. I already have a replacement head but I’m not sure if I’m going to go with it or the Endyn DHPS “cleaned up” head.
If I don’t mention something specifically, just assume I’m using stock parts.
Stage 1:
Bottom end:
Flatten deck at local machine shop (don’t know the proper term)
hone cylinders
P30 pistons - skirts coated by swaintech
Balance rotating assembly I need a recomendation on where to send my crank/rods/pistons!
Shot peen stock rods
ARP hardware everywhere, OEM gaskets & bearings
Head:
Either the DHPS head as is or the used B17 head I bought with the valve job/clean inspect by Portflow.
Portflow is still considered a good company, right?
Type R Intake valves?? I’m not sure if these are worth the $150…
I’ve convinced myself the Toda valve springs are worth the extra cost.
Crower Cromoly retainers (I don’t buy into the whole TI bandwagon)
Other (already have this stuff):
K&N drop-in filter
Comptech 4-2-1 one piece Headers
Stage 2 Plans:
After everything above is all happy and running well and any other maintenance items are taken care of like replacing all the bushings in the suspension and replacing all the coolant lines, etc.
Skunk2 Pro I cams. I talked at length with a great guy (Mike) at KingMotorsports and he convinced me these would work well with my performance and reliability goals and, while more compression would of course be better, that they would be fine with an ~11:1 static CR. He said they make power pretty much everywhere over stock from 2k up to about 8.2k and that they wouldn’t really make power for me above that. A coworker has been running them for 85k miles and his rocker arms still don’t show excessive wear. Sounds good to me!
Skunk2 Pro Cam gears. These look like decent enough gears and I haven’t seen any complaints about them…I don’t really care what gears I use as long as they stay where I put them.
EMS: Some kind of good, proven, reliable Engine Managment System that doesn’t have any serious bugs and still has ongoing support. I need to find a good tuner in the Illinois/Indiana/Ohio/Kentucky area and will go with what they prefer. Probably Hondata S300, but the new AEM Series 2 EMS Plug N Play also looks pretty nice.
I’ll do the base tune with a wideband and accelerometer and then get it ironed out at a dyno.
Anyone know any good tuners in the area?
That pretty much covers everything for the next 6 months or so. Do you guys see anything glaringly out of place in this? Any and all comments and advice are welcome. There are suspension plans during this time too, but I thought this wasn’t the place to discuss them.
One last thing: how long has the most recent version of the RS*R exhaust been out of production. I thought they had just started making it again, but then realized that was back in like 2005! Man, where does the time go?
Anyway, does anywhere still have them new?
EDIT: current build plans at bottom of page 5