B17A1 Build plans: help (thoughts, opinions) needed

Well, I feel dumber mostly because I can’t break myself out of buying random stupid shit for the car. I’m a sucker for a good deal (or what I think is a good deal).

There is a Honda shop in Indy, but I talked with one of them and he sounded like some kind of Honda prima donna. Plus I was asking about prices and we talked about head work, talked about block work-which was all a little high, but not too bad and then I asked him excluding all of the services and head assembly we had just talked about how much assembly would be and he got this real snooty tone and said “Well. I don’t assemble engines for any less than $1000.”

The reason I wanted to go with Endyn is because initially I was considering the DHPS head. They are in TX and I’m from TX so that seemed cool. I had heard everyone talking about how great of a guy Larry was to talk to and how helpful he was. And lastly, his website leads you to believe that you are getting some kind of fancy port job that is particular to your application and that it isn’t just a generic “street” or “race” port job. I found him completely unwilling to discuss my build. In fact, I asked him repeatedly if his Bump Stix cams were in line with my build plans and power goals and he just kept telling me they wouldn’t work with ITR valve springs even though every time I mentioned them I also mentioned that if I went with his cams I would get his springs too. He quoted me a price of $1050 for “CNC Porting”. So yeah, real descriptive.

For $2850 I could have an ITR long block sitting on my door step in a few short weeks…that engine already does and has everything that I was looking for in my own build…

Hmmm… I hope you laughed at the guy and hung up on him after being quoted $1,000 to assembe a motor lol. That is just flat-out rediculous. My tuner here who has a low-9second civic quoted me $450 to assemble a motor from valve cover to oil pan… that includes degreeing in the cams, sanding down any sharp edges on the pistons, gapping rings, everything. And I paid my builder right around the same price for him to build my motor, and I know of one other shop here that would charge about the same… 1k is insane.

Too bad you aren’t closer… though I’m sure you could ship your motor to my guy here and he’d assemble it for ya! Lol. Might save some dough.

On the porting bit, I think that if Endyn is wanting $1050 for a port/polish job i’d get in touch with PortFlow and see their prices. The last head I had ported ran $750… it wasn’t ported to the maximum possible limit, but it was very clean and worth the money. I think PF work looks a little better than the job I had done though. I would definitely pick someones brain at PF for my next P/P job. Maybe they can answer some questions or conscerns that you have as well.

I know what you mean by being able to have a motor shipped out to you for $2800 or whatever, but don’t get discouraged… you’re on the right track, there are just a few kinks that need to be worked around, as with any build. There is definitely something to be said about having a nice, new 0-mile motor in your hands, versus a ‘30-40k mile motor’ with an unknown history.

You have to understand Larry is a VERY busy man. He works very closely with many honda race teams across the country so he’s always working. Email is the best way to talk to him. He’s always helpful. And if you can afford it, I’d go with his work over anyone elses in the country hands down. Portflow however, is definitely my number 2 choice.

Iceman, I have no doubt he is busy. I also suspect he deals with a lot of idiots who have no actual intention of actually using his services. However, I have not found him to be helpful at all. He gave me his opinion about engine coatings which I very casually mentioned when listing my build plans (which he requested), but he had nothing pertinent to say about my build and he ignored all of my questions about specific items. Many of these specific items were actually his products or services. Over the last several weeks (however long this thread has been going) I have emailed him multiple times asking the same questions over and over. There was one day where he replied back and as I mentioned above, he only really talked about engine coatings. I have no confidence that the work he would do to my head would in any way be specifically tailored to my application. Now maybe I’m wrong, maybe after he actually had my head in shop he would take the time to figure out what I need but I’m not willing to blindly ship something to someone without discussing the work and prices before hand. If he can’t be bothered to actually look over my build before replying to emails then he shouldn’t have requested it in the first place. I also emailed RS Machine several times and never heard a reply. As far as I can tell from other forums the guy who runs that place is a total flake.

It’s unfortunate you’ve had these experiences with two well known shops. I can personally vouch for both as both have provided me with info and parts. Larry’s name speaks for itself and maybe that’s gotten to him, who knows. All I can say is your reservations aside, your engine is in good hands with Larry.

Updates? News… Anything?

I haven’t really updated mainly because there hasn’t been much progress as far as any decisions go. I’m still leaning very heavily towards a type R engine for now just as a cheap and easy fix to get the car back on the road. That way I can take my time with the B17 build later on and I won’t feel so rushed to get parts together. I can also talk with builders during the winter when maybe they’ll have a little bit of time to discuss stuff.

Since pulling the B17, I’ve been just kind of poking around with random stuff; I pulled out all the ABS hardware and am starting to work on removing all the ABS wiring.

In order to do that, obviously I pulled out the seats (did you know these seats came covered in plastic from the factory? There was a little shred of plastic still on the hinge between the back two seats. It had a circle cut out for the hinge, so I know it wasn’t just trash or something…) I have a lot more respect for the original owner now. Car is very clean. I don’t think any of the panels have ever been removed. Original speakers even.

So with the Interior out, I may as well start wiring up the amplifier. I used to work at the OEM division of Harman Becker, so I’ve got a nice 12 channel Hyundai amp that has full DSP control. Some nice 6.5" CMMD coned woofers and some really nice 1" TI domed tweeters whose frequency response is perfectly matched for the woofers and are molded in a way that will allow me to do an almost coax type configuration. I’ve got a whole slew of subwoofers to choose from, but I think I may go with these low profile ones and put them in the cavity behind the rear side panels but I may just slap one under the driver’s seat and just call it a day. I will probably not even bother with a center channel although I may put a flat panel driver back in the center vent. The system sound as enveloping some of the Lexus sound systems that we did because the speaker placement in the Integra isn’t ideal, but several of the acoustic engineers are still in the area (who have better trained ears than me) so they should be able to help me get it tuned pretty good. The best part is that aside from the Alpine head unit, it will all look stock.

I also have a fair amount of cleaning to do in the engine bay and to the front suspension before it all goes back together. As far as tucking anything, I think I’m going to route all the fan, A/C and lighting wiring up through the fenders, but keep the main harness plugs and fuse box pretty close to the stock locations. Honestly, it is never going to look super clean in there with the A/C, P/S and cruise control all hanging out, and I’m certainly not going to weld up all the little holes and that kind of stuff, so I may as well not kill myself over it.

My beautiful, original paint AGP driver’s side door showed up on Monday. I may not have mentioned it here, but the 3rd day I had owned the car, I took it to work and then realized I didn’t want to drive it to campus because of potential door dings and whatnot so I parked it at a friend’s office in the area and of course he banged up my door pulling out of his spot with his truck. Our phone call:
Him: “Hey, Robin. How much of the appeal of that car you just bought was the body?”
Me: “The body that is almost completely perfect and original?.. Uh. Most of it.”
Him: “Oh. Well, I’ve got some bad news for you then.”

But yeah, the new door showed up completely destroyed. Well, actually not completely, but bad enough in one area that it isn’t salvageable. I think I may have found another one though. I am going to drive to pick that one up.

Tomorrow I will probably pull the front suspension the rest of the way off and get all of the bushings pressed out so I can take stuff to a powder-coater. Unfortunately I don’t have room for an old kiln or oven at my place or I’d just do it myself. I guess that means I should go ahead and find and order an ES bushing kit…

wtf? An ITR engine as a cheap replacement to get the car running then build the b17a later? Maybe you’re set on having matching chassis and engine… but if you buy an ITR engine, then build a b17a in the meantime, you’re throwing $$ away in regard to HP. If you need something to make the car drivable, by a b18a/b, b20, or b16a. If you have a b18c block in your hands while you’re building a b17a then you’re going about things in a very strange manner. The b18c will cost the EXACT same amount of money to build, and the extra displacement just means that you’ll end up with more power.

Sub under the driver seat? Throw it under the passenger seat if you’re gonna put a sub under a seat. I have one under my seat (Subaru daily driver) and I wouldn’t want that shit vibrating my rectum all day long.

Since we’re on the topic of mobile audio… I want to put a system (if you can call it that) back in my DA. I stripped the entire stereo out to save weight, but now realize I’d like to listen to something on the drive to the track. And listening to a single earbud thru my phone (CA law) just isn’t cutting it. I’m thinking I want to run 4" or 5" door speakers and an amp under the passenger seat - no head unit. Then hook my phone or iPod up directly to the amp. I don’t need crazy good quality, my main concern is weight and cost. It’s gotta be LIGHT and hopefully cheap! I figure I can easily find 5.25" door speakers (name brand) for under $30 online, so my main problem is finding a decent lightweight amp. Any suggestions? I’m hoping to keep the entire system (2 speakers, amp, wiring) at 5lbs or less and under $100. I think it’s possible, but I don’t know where to start w/ an amp. Since this is off topic, feel free to email me.

Jeese. Why do you guys have to be such a bad influence? Now you’ve got me rethinking this. Financially me considering an R doesn’t make sense in the long term, but I was thinking more short term. When I talked about building up the B17 ‘later’ I mean in a few years when I’m not just in a temporary engineering job. I’m also thinking about my friend whose garage at which I’m keeping the car. With some recent financial issues that have come up, it will probably be several months before I can afford to get the block work done in addition to my plans for the head (as well as the incidental stuff) and I feel like I may be taking advantage of his generosity. So spending 3K now to get a nice engine in there and then spending 5k later to build up the B17 makes a kind of weird sense to me.

As far as building the B17 vs. a B18, yes, the cost of a rebuild would be exactly the same as a B18 for the most part with the exception of stuff like exhaust cam, flywheel, pistons that the R has already, but I do really like the idea of sticking with the original block. I think in the long term, having a very strong B17 is much more appealing than a basically stock type R even if the R would have a slight advantage power wise. At the end of the day, I don’t really care about the actual numbers that are being put down and I think it would be kind of interesting to see the difference of having a type R vs a B17 built to almost the same specs (with the exception of headwork) in the same car.

There is still a fair amount of work that I need to do on the car that doesn’t include the power plant. I’m only getting about 5 hours of actual work on the thing every week because of how chatty my friend is while I’m working on the car. Plus I have to do things like rewire the two damn wires I cut and pulled through the firewall that actually supply power to the seatbelt controller and not the ABS (WHY IS THAT CONNECTOR PINK!? fuckers.) so I’ll focus on that stuff first and see where my financial situation is when I’m done with the ancillary work.

I need to drop the front suspension, get the bushings pressed out and get the various arms sent to the powder coater. There is just a little more surface rust on them than I would care for. I need to get the engine bay nice and shiny so I can put the non-ABS brake lines back in place. I’m also thinking I may go ahead and do a very, very minor wire tuck and get the fan and light wiring tucked up under the fenders. I’ll also need to get the MAP sensor wires extended up to the TB.

My point is that there is still time for me to make a decision. Ideally, I would be getting the machine work done while I am doing all of this stuff, but at the rate of my progress, waiting a month or so to send off the head won’t put me too far behind.

Colin, just to summarize what I said in my emails to you, the Alpine 35xx series amplifiers are a great vintage appropriate amplifier for our cars and I suspect are significantly underrated. I had some MTX amps from the same era that bench tested at twice the rated wattage. The one I mentioned to you specifically should be a great little lightweight amp. I was as shocked as you when I heard about OEM speakers being way better than aftermarket but after all of the testing I did at Harman, I can say that it is true – especially branded speakers. I would say any Bose, Mark Levinson (8Ohm), Infinity, JBL or Harman Kardon branded speakers from like 2003+ would be better than any but the highest end non-chinese aftermarket speakers. Unfortunately, Toyota and Hyundai speakers use specialized molded baskets, but a lot of our GM speakers came in standard sizes. I will say, however, that most people with untrained ears (myself included) can’t always tell the difference acoustically between a well designed speakers and a poorly designed one.

Iceman: I too was very disappointed about basically being blown off by these companies. I have always heard that Larry was very helpful and knowledgeable and I was disheartened that I did not have a similar experience with him. I do still have the impression that he is the best in the business though so when it does come time for me to have head work done, I will probably try to start another dialog with him. Hopefully it will go better. Hell, I’ll be down in TX for the X-mas holidays, so if I haven’t started the head work by then, I’ll probably make the drive to his shop and talk with him in person.

[QUOTE=buymysoul;2162006]Jeese. Why do you guys have to be such a bad influence? Now you’ve got me rethinking this. Financially me considering an R doesn’t make sense in the long term, but I was thinking more short term. When I talked about building up the B17 ‘later’ I mean in a few years when I’m not just in a temporary engineering job. I’m also thinking about my friend whose garage at which I’m keeping the car. With some recent financial issues that have come up, it will probably be several months before I can afford to get the block work done in addition to my plans for the head (as well as the incidental stuff) and I feel like I may be taking advantage of his generosity. So spending 3K now to get a nice engine in there and then spending 5k later to build up the B17 makes a kind of weird sense to me.

As far as building the B17 vs. a B18, yes, the cost of a rebuild would be exactly the same as a B18 for the most part with the exception of stuff like exhaust cam, flywheel, pistons that the R has already, but I do really like the idea of sticking with the original block. I think in the long term, having a very strong B17 is much more appealing than a basically stock type R even if the R would have a slight advantage power wise. At the end of the day, I don’t really care about the actual numbers that are being put down and I think it would be kind of interesting to see the difference of having a type R vs a B17 built to almost the same specs (with the exception of headwork) in the same car.[/quote]
If you’re going for authenticity and want to keep all original engine/chassis then I can completely understand that. I’m not sure how a similarly built b18c and b17a would compare number wise. But if you remember at the beginning of this thread I compared a friend’s b18c and my b17a dyno numbers and they were very similar. Just not sure how much power he’d gain from some better bolt ons (probably a decent amount).

[QUOTE=buymysoul;2162006
Colin, just to summarize what I said in my emails to you, the Alpine 35xx series amplifiers are a great vintage appropriate amplifier for our cars and I suspect are significantly underrated. I had some MTX amps from the same era that bench tested at twice the rated wattage. The one I mentioned to you specifically should be a great little lightweight amp. I was as shocked as you when I heard about OEM speakers being way better than aftermarket but after all of the testing I did at Harman, I can say that it is true – especially branded speakers. I would say any Bose, Mark Levinson (8Ohm), Infinity, JBL or Harman Kardon branded speakers from like 2003+ would be better than any but the highest end non-chinese aftermarket speakers. Unfortunately, Toyota and Hyundai speakers use specialized molded baskets, but a lot of our GM speakers came in standard sizes. I will say, however, that most people with untrained ears (myself included) can’t always tell the difference acoustically between a well designed speakers and a poorly designed one.[/quote]
Thanks again for all that info. It’s definitely pointed me in the right direction, just need to find some time to look for parts now.

Guys, thanks for all your encouragement on this stuff. Frankly, when I start to get frustrated with what to do and I think about just putting in a call to Hmotors, I think of you guys and think better of it. I know, I’m such a sentimentalist, right?

Ok. So. Update. You’d think I would have gotten a ton of shit done in the five months since I was last discussing this build but…no. With the exception of 2 wires going up to the dash, I’ve removed all of the ABS wiring from the car and the Interior is now completely out of it. In retrospect, I have no fucking clue why I did that. I could have just completely removed the pink plugs in the engine bay along with the abs sensors and computer and called it a day but noooOOoo. For the record, the ABS wiring in the cabin harness can’t weigh more than 2 lbs.

Anyway, ABS is removed, engine is out and disassembled for the machine shop (head separated from block, wiring removed, etc.), my on-hand parts list now includes a 60mm B16 TB (with no thermo valve) that needs to be sent to MaxBore, an ITR intake manifold (that you bastards convinced me I needed, ha ha) AND…wait for it…a set of cam gears. This is funny for a variety of reasons, but I like the marks on these Toda gears and they were a good price used. I know for sure that I will be using either CTR camshafts or, if I see a set for sale before I get the CTRs, a set of Spoon Sports camshafts. Since they were actually manufactured by Honda I don’t see them as going against my OEM dogma. Although the likelihood of finding a set at a reasonable price is unlikely and since they aren’t really that much of a step up above the CTR cams, I’m not going to go out of my way to find a set.

I think I am going to give Larry a call one more time now that I’m more confident about the direction I want the build to take, and give him a chance to propose what he would do with the head for a mild build like this. But otherwise I’ll just talk to the guys at Portflow. I think those two groups have fundamentally different philosophies, but I can see the benefits of each.

Recently I’ve been thinking about pistons. I was looking around at some info and saw several places where people suggest the ideal space between the top of the piston and the bottom of the head is .035-.40 inches (or .030-.040). I’ve also been looking at discussions about compression height vs. piston dome volume and efficiency of “the burn” during combustion. To get to that .035-.040 distance with P30 pistons and stock height deck and head, I would need a head gasket that was similar in thickness to a two layer head gasket (.017"-.019") which would raise the compression ratio to the area of 11.2-11.3:1. However, if I go with JDM ITR P73 pistons, the compression height would be perfect already with a stock head gasket and my compression would be closer to 11.0:1 which I am more comfortable with. A guy I used to know when I lived down in TX was a Honda mechanic who at one point had a B18B with ITR pistons and he actually had the pistons milled instead of the rods. I think I may go that route.

A couple other thoughts about ITR pistons instead of the P30s.

  1. I haven’t measured my cylinders yet to know if I am still in good spec as far as needing to actually have them bored out to the next size up. New spec is pretty tight in my mind .8 thousands! with the service limit being only 1.2 thousands. If I am too far outside of that new spec, I’m probably going to want to step up to 81.25 even if I am still inside the service limit. ANYWAY, I haven’t been looking a ton, but haven’t seen (actual) oversized P30s for sale anywhere but have seen a couple places selling JDM P73s in oversize. The price difference between P30s and JDM P73s is pretty negligible. Piston weight is also a concern, but the ITR pistons are only a few grams heavier than the P30s.
  2. You guys know I am all about fancy engine coatings (ha ha) and the ITR pistons have that fancy pants moly coating on the skirts, as you know.
  3. As far as piston to deck height, here are some numbers (from the zeal auto werks calculator)
    B17 with ITR pistons: .013"
    B18A/B: .013"
    Stock B17/B16: .022"
    ITR/CTR engine: .026"
    B20B/Z: .030"
    B18C GSRengine: .033"
    EDIT: B18A/B with ITR Pistons: .004"
    B16A with PCT pistons (has been done): -.007" (yes, negative - as in out of the hole)

I’m not sure exactly what, if anything can be taken away from those numbers, but thought I would put them up there. I only know what the internet taught me about advanced engine design considerations, so let me know what you think.

Robin

[QUOTE=buymysoul;2187761]
Ok. So. Update. You’d think I would have gotten a ton of shit done in the five months since I was last discussing this build but…no. With the exception of 2 wires going up to the dash, I’ve removed all of the ABS wiring from the car and the Interior is now completely out of it. In retrospect, I have no fucking clue why I did that. I could have just completely removed the pink plugs in the engine bay along with the abs sensors and computer and called it a day but noooOOoo. For the record, the ABS wiring in the cabin harness can’t weigh more than 2 lbs.[/quote]
If you’re like me, just knowing those wires were in there would bug you. Not too much or anything, but I rarely look back on a project and think “man, I’m glad I took that short cut” but often look back and think “I’m happy with my work and with the results, I’d be happier if I would have put that extra bit of work to ______________________________.”

The IM will be well worth it. IMO it’s one of the things you do sooner rather than later due to the fact that it’s a bit of a PITA to install and so many other parts are dependent on your manifold (wiring, intake, throttle body…). I know all that stuff is interchangeable, but I’m just picky and want it all to fit right. I’m guessing that if I did all my engine harness wiring on the stock manifold then later on tried to swap in an ITR something wouldn’t fit quite as I wanted and that would mean I was doing re-wiring w/ the engine in the car - not fun when doing engine harness wiring.

I’m not gonna knock the cam gears. The benefit of using them to tune is most likely very minor, but having that option is nice. Plus, they look good. It’s not often I buy stuff just for looks, but it was a motivator when I decided to get cam gears. Especially because the stock ones are just UGLY.

[QUOTE=buymysoul;2187761]
I know for sure that I will be using either CTR camshafts or, if I see a set for sale before I get the CTRs, a set of Spoon Sports camshafts. Since they were actually manufactured by Honda I don’t see them as going against my OEM dogma. Although the likelihood of finding a set at a reasonable price is unlikely and since they aren’t really that much of a step up above the CTR cams, I’m not going to go out of my way to find a set.[/quote]
I’d be interested to see what you’ve learned about the Spoon cams, any dyno sheets? My first thought is that you should stick w/ CTR’s or if you want to step it up, then go for something from Skunk2. I’m sure the quality will be there w/ the Spoon cams but how much R&D do you think there is behind them? What year did Spoon start making cams for b series vtec engines? Then after those came out, how often did they change the profile as they found better and better tweaks? Then, when Spoon started focusing on K motors and S2K parts did they put any more effort into their B series parts?

Skunk2 has been making new profiles, and coming up with more and more power from their cams. Plus, they’re testing with newer builds, builds with the larger I/H/E parts that are now proved to be worthwhile. I’d guess that most of the Spoon R&D was done on very different setups than are typical today.

Like I said, I don’t know the specs on the Spoon cams, so I could be well off base. But I do know that my tuner was raving about Skunk2 cams. He’s been there to see them get better and better, he’s seen the japanese manufacturers drop B series as a priority. Remember, these old hondas are popular in the US but not nearly as much in Japan…

Sounds like you’ve done tons more research on pistons than I, so I can’t really comment on any of that. But it sounds like you’re moving in a logical direction.

Colin, you are right that I will enjoy having things done the proper way…which is why, when the car is done you will also see an LS bezel for the gauge cluster and fuse box covers.

I think you are also right about the Intake manifold, I’m just hassling you. I wouldn’t have bought it if I thought it wasn’t appropriate.

I am actually going to take the engine somewhere to get the cams properly degreed. It shouldn’t need much adjustment since I am not getting any additional material taken off of the head or the deck, but I figured if it needs adjustment, I might as well have the blingiest damn cam gears in the whole wide world. And, as you said, they are oh-so-pretty.

We’ve had the discussion about Skunk2. I know the Pro1s are supposed to be awesome and all of that, i just don’t want to go down that road. If I see a set of original Toda As or Spoon Sports, I’ll pick them up, but otherwise I’ll be content with the CTR cams, I’m sure. specs @1mm.

Toda (original) Spec A
Int-250 dur. / 11.6mm lift
Exh-245 dur. / 11.1mm lift
Spoon Sports
Int-256 dur. / 11.5mm lift
Exh-245 dur. / 11.1mm lift
Civic Type-R And Integra Type-R
Int-243 dur. / 11.5mm lift
Exh-235 dur. / 10.5mm lift

I have seen dynos of the Spoons, but can’t find them now. basically just good all around gains. Mostly centered in the mid range with only a few more ponies than stock higher up. Peak torque placement is obviously shifted up a bit, but only a few hundred RPM. Same with where they stop making power. So, not worth the $1100 new price or whatever they were…especially if you already have type R cams, but if I see a verifiable set in the good price range, I’ll get them. One could argue that it is for bling factor or some kind of “ricer” thing, but really it is the nostalgia of it. Which is one of the reasons I’m doing the whole build in the first place. One of the reasons when I finally buy some wheels they will probably be RNRs. I remember the day that someone finally convinced .J. to put up pictures of his RS and I just sat there drooling over the thing. Pure sex on wheels.
Just based on Internet hype, it seems like those cams first became widely available or known about in 2001. As far as engineering, frankly I suspect they were most likely engineered by the same guys (or at least signed off on by them) that designed the Civic type R cams. I doubt highly that Spoon had anything to do with designing those sweet Nissin calipers and I suspect the same is true for their cams. The design has never changed as far as I know. I also know that their focus is and always has been about absolute reliability and taking existing designs and just massaging them until they are exactly how they should be. Their pistons, stroker kits, valves, springs, flywheels are all just balanced or machined factory parts. Their are actually very few parts in their catalog that they do (or claim to) make. Their gear sets are the only thing that really spring to mind. Maybe i’ve just drunk the coolaid but I see a lot of sense in what they do. I recently found this blog post that talks a little bit about Spoon’s beginnings. I found it interesting.

One thing that you list as a negative, I actually see as positive, and that is that Spoon R&D for the B-series peaked some time ago. Other than engine management, nothing in my build is different than it could have been 10 years ago. 62mm TB, ITR IM, Endyn’s work on the head, ITR valve train, ITR pistons, Toda(esque) 4-2-1 headers, 60mm exhaust. With the exception of the engine management, I’m not doing anything that wasn’t done back then.

But enough of that; I don’t feel as strongly about Spoon or those cams as my above comments might suggest, I mainly just want to build this B17 to the maximum that I can achieve with factory parts and I am sure I’ll be happy with what I end up with. I was mainly trying to convey that since Honda made those (Spoon) cams, I didn’t see it as cheating that much with my goal.

Maybe I should just get this set of F-Diesel cams for the B16. I’m sure my credit card information will be safe with this site.

Cool. I really need to just get my block to a shop at this point to see if I’ll be out of new spec after a honing or not so I can get that done and start buying the bearings and all that jazz.

Thanks, as usual, Colin. Oh, when I was poking around tonight I found this which is basically just a run down of a lot of the b-series stuff that has been floating around the last 10 years. It is all presented in a pretty coherent way though and is a good reference.

Robin

Good to see you back at it and still wanting to get the build going! It sounds like you’ve done quite a bit of research on piston selection. While I can’t say the best piston-to-deck height, I can say that another thing to look into is what the piston is made up of. Whether it be cast or billet, silicon content, etc. If I recall correctly, one of my local builders recommends cast pistons for daily drivers/longevity… But the billet ones will save a bit more weight. Some pistons make a ‘slap’ sound when they’re cold & due to the percentage of silicon in them. Just one more thing to take into account.

On the camshaft side of things, I see Colin is promoting the Skunk2 stuff, & I see that buymysoul is giving him shit about it lol. Bottom line, I think S2 make great products. My two main issues are A) I’ve been hearing a lot of bad things about their quality recently; & B) I dislike how many ‘stages’ or ‘versions’ of their cams are out… you can have a Pro1 from last year, vs a Pro1 from this year and have them be quite a bit different. This can lead to confusion to what cam you’ve received & which one will actually give the results that you desire.

That being said, I continue to be a supporter of S2. My tuner has actually been raving about Endyne’s Bumpsticks lately, he says they seem to make great power on all-motor applications. My other issue is simply matching the valve-spring to the cam… getting springs that can accommodate the lift/duration that you’re planning on using. I realise I brought these two points up in my thread, but figure i’d offer them again for the sake of discussion with anyone in this thread.

And keep quiet about the R manifold… you love it and you know it!

I haven’t read anything to suggest that the P30 and P73 is made of different material. I think they’ll work just fine. High silicone Cast pistons. More brittle than Forged, so it is important to avoid detonation with them, but the tolerances can just be soo much tighter than forged because they don’t expand nearly as much with heat.

As to your comment about the Pro1s – when I spoke with the product manager at King Motorsports over the summer, he did mention that the “problem” with the Pro1s had been sorted out. I think he was saying that the centerline for the primary and secondary lobes wasn’t the same, so you could either have a good idle and decent midrange, or a great top end – but not both. I imagine the tuner you mentioned in your thread put them at a good spot for the idle and didn’t even consider that they would be off that far from where they should make good power too…

The Spoons would basically just be some JDM bling. They should theoretically be ever so slightly better than the CTR cams. My main enthusiasm about them is that they are the “wildest” B-series cam that Honda ever made and would be a nice homage to the impact that spoon made on Honda during the era that our cars were made. Much better tribute than a fucking blue sock on my master cylinder.

As far as Skunk2s quality, I would hope that it has gotten better in the last few years. God knows I would never buy anything but cams from them but I think they have been quietly making adjustments to a lot of their stuff to improve their image. In every other area besides valvetrain, there is a different, better product available or at least one I would put more faith in for the price. In some areas, they just piss me off. Take their front camber kit. The old ball joints they used to use totally sucked and didn’t have the range of motion they needed, and they don’t actually fit our cars very well since they were made for the EF. They have been “working on” a DA specific one for years and it has yet to materialize but if you email them about it, they always say it is “in development and should be available in a few months.” But just for you I am going to rock one of those Skunk2 VTEC solenoid covers.

I read somewhere recently (when I was reading about JUN 3s) that the bumpstix are basically just a reworked JUN 3s design. I have no doubt they make good power, but I’ll let someone else do the beta testing on this batch first though, lord knows Larry isn’t afraid to beta-test shit in customer’s cars. I would really want to know where the blanks are coming from before actually putting them in MY car…

You are right about the ITR IM of course. I am just gaga about everything that came in the ITR. In fact, that is the real reason I chose ITR pistons. See, I figure that as long as more than 50% of the new parts I use are ITR, I won’t be a poser for putting the bad-ass TYPE R windshield banner on my car to match the OEM ITR stickers I got for the side, back and hood. I actually got a vinyl sticker for my sunroof that says “Type R Driver ->” so when someone sees me from an overpass, they’ll know what’s up.

In all seriousness, the ITR intake manifold is going to be the best one for my build. Before, when I had objections to it, I was thinking about runner length as a stand alone aspect which would affect where peak torque was and I wanted to maintain a wider (albeit less magnitude) power band because the B16/B17 doesn’t have any balls in the low end. But what I didn’t think about was actually matching the IM to the cams. If my cams want to put peak torque HERE but my IM wants to put peak torque over HERE, then maybe things will work out well and I’ll have a nice wide power band, but probably, I can get better gains throughout if I use cams and an intake that were actually designed to work together by some fancy Japanese mechanical engineer. Ideally, I would want a plenum volume in between the CTR and the ITR IM (if there is a difference) but this one will most definitely be better suited to ITR/CTR cams than my rinky-dink B17 IM would ever be…

In other words, you guys have made a believer out of me and it isn’t even on the damn car yet. So there. :stuck_out_tongue:

I appreciate your continued encouragement and enthusiasm about my build. Lord knows no one but you and Colin have the patience to read my ramblings. I am going to make a concerted effort to get the head sent off after the holiday craziness calms down and I need to take the block to the local machine shop and see if they think that I’ll need to step up to 81.25 bore diameter.

Hey, you used an ITR IM on your build, right? What did you do about the coolant hose for the FITV. Did you just get a OBDII thermostat housing, or was your B18B block new enough that you didn’t have that extra outlet?

If you can find that dyno graph of the spoon engine, I would love to see it. They did/do sell a completely balanced and blueprinted B16A, B16B and B18C(R) that is just stock internals with their headgasket and otherwise stock but, for that matter, “Spoon” pistons are just factory pistons that have been “binned” into within a gram of each other. From all I’ve heard, Spoon doesn’t do anything with them other than go through proverbial piles and sort them. They also sell ITR springs, cam seals and other random things that look just like factory…I don’t know what they supposedly do to that stuff. My point being that the only difference between a type R engine with spoon cams and a spoon engine with spoon cams is the headgasket and hand selection of parts. There only being a 3-4 HP HP difference honestly doesn’t surprise me but I would expect to see that across the entire power band and a slight shift in where peak torque is made.

Gah, sorry sorry… I keep thinking of aftermarket pistons, just R’spec rather than OEM pieces, disregard my statements.

Dont hate on the blue socks!!!

I would hope this as well, but it seems that they’re having issues with their Pro-Series Cam Gears for our cars… it seems like the ‘legs’ of the gears are weak and people are reporting them cracking and/or the whole outer gear separating from the inner gear… This has me nervous as I am running a set of these on my car. Before I put too many miles on it I’m planning to go another route, JUN/FullRace/etc. As far as the VTEC solenoid cover goes… facepalm

Yep I used the OEM ITR manifold. As far as the small coolant line that is near the main coolant line… I just capped it off the ghetto way. Vacuum hose + bolt + thread sealer + hose clamps. Its definitely not pretty, but it is an area thats rarely seen & doesnt leak so, meh, i say to hell with it.

Now there is the very small purge-solenoid nipple (the one on the back… the one on the front is for the fuel pressure regulator)… I also capped that off with a simple silicon cap. There is also the PCV (I belive?) nipple. Since I used a catch can I have no need for the factory PCV system. I took a wrench & pried out the metal nipple and threaded a allen-head pipe fitting. I’ll try to snap a pic of it for better clarification.

Edit
Uploaded the best pic I could find of it. It turned out pretty clean imo.

I can’t remember where I found this picture… But there were many different graphs/set-ups for All Motor B-Series, Type-Rs in particular. If memory serves, a stock '98 ITR dyno’s at 173whp. So if this Spoon graph is at all accurate, they gained 3 peak horsepower. For the price of said parts to make it a ‘Spoon’ block, I say HELL to the NO. Now if you could come across a set of their cams or header for a good deal, then I could see it being worth it. But paying MSRP for the whole setup directly from them? I would have to pass.

Oh, sorry. I don’t pay attention to graphs where someone is trying to proove a point. The “Lesson” is pretty stupid though; if you are buying expensive shit, you’d better know what you are buying. I personally wouldn’t pay $600 for a set of hand selected factory pistons, and the type of person who would better be a hell of a lot more concerned about surviving an endurance race at any cost than making power. But if we don’t know what a ITR engine baseline is on that same dyno, that graph doesn’t really tell us anything. As I said, I didn’t think the Spoon cams make a ton of power over the CTR ones, just that they do. I’ve seen enough testimonials of ITR owners who say that 1. They are not worth the cost to upgrade from stock cams. and 2. That there is a good and noticeable difference between them, especially in the midrange which is what I want.

Are we talking about the same coolant line? I am not talking about the second one on the Intake Manifold itself that goes through the throttle body to keep it from icing up, I’m talking about the one that, on a car with a FITV comes off of the housing for the thermostat and goes to the FITV. Your B18B might not have it. I’m talking about hose 9 that connects the water outlet on the far left of the thermostat housing with the FITV which is on the IM below the TB.

Man, in looking for diagrams of this stuff, I’m starting to realize that there isn’t really any good diagrams of the coolant system in its entirety in the manual. As far as the vacuum lines, I’m going to keep all of the emissions stuff on there although I may see if I can figure out some kind of inline air filter for the hose that connects the valve cover to the Intake manifold. The direction of flow indicated in the manual says that it just allows for fresh air to be drawn into the top end, but I know it gets oily at that spot in the intake so that isn’t always the case.

EDIT: Current build plans to follow.

Plans as of 12.17.10

All new OEM hoses, seals, gaskets, sensors.

Airflow:
B16 60mm TB (already purchased) - taper bored to 62mm by MaxBore
ITR Intake Manifold (already purchased)
Toda or Toda knock-off header
SMSP catalytic converter
K&N drop in filter, remove resonator
(later)
Injen CAI

Fuel:
97+ Prelude 270(rated)/290(measured) injectors calibrated by RC.
These are not necessary, but they will minimize +%80 duty cycle at high RPM when at sea level which should reduce heat in the injector due to high current.
Otherwise stock system (fuel rail, pump, etc.). New OEM pump if on low end of factory pressure allowances.

Spark/Engine management:
P61 ECU with Hondata S300
PLX wideband controller
OEM Cap/rotor/wires
cheapest NGK plugs

Top End:
Portflow or Endyn head work/valve job with goal of maximum gains over entire powerband instead of concentration on peak gains at high RPM
ITR “yellow” valve springs on both sides, OEM/ITR retainers
“New” spring style LMAs
ITR/CTR camshafts
Toda Cam Gears for tuning (already purchased)
ARP head studs

Bottom End:
Deck, Hone block. Bore to 81.25 if out of spec.
JDM ITR P73 Pistons (oversized if necessary)
ARP Rod bolts to prevent stretch at high RPM since piston/deck height will be closer than stock.
Possibly new OEM rods, possibly treated in some way (cryo, shotpeen, polish are all options)
ARP Main studs
Line hone if necessary
Weight Balance of parts
Dynamic Balance of assembly
New OEM oil pump gears

Transmission:
ITR flywheel, clutch and pressure plate, throwout bearing.
ITR changerod and shifter, ES bushings
(Later on)
ITR LSD,
94+ GSR 4th,
94+ LS 5th,
JDM ITR 98+ FD

Other:
A fancy battery and that Password JDM carbon fiber battery relocate box thingy.
Battery box made out of Carbon Fiber=Lame.
Small battery tucked lower in the engine bay=Good.
Supposedly the battery cable won’t reach down there, I need to find an OEM one that is an appropriate length if possible.
Skunk2 VTEC solenoid cover
PLX (or other) system for linear analog conversion of water temp, oil temp and oil pressure
to use with custom programed PIC and VFD display.

Suspension:
ES bushings except new OEM trailing arm bushings
ASR brace (got it)
ITR rear anti-sway bar with OEM end links
Neuspeed front upper tie bar (ABS has been removed, have it)
Koni yellow with H&R OE springs

Brakes:
Keep 1" MC along with ABS delete
ATE Super Blue
Neuspeed braided brake lines (I like yellow)
EBC Green pads front
NAPA’s store brand cheap-as-dirt pads rear

Maintaining:
Stock (mostly) emission systems

While a lot of that falls out of the scope of my original intention for the thread, I don’t think anyone will mind.

As far as the coolant lines go… Mine is as follows:

From the main coolant-neck (on the back of the black) to the IACV (On the back of the Intake Manifold)…

From the IACV to the bottom of the throttle body… (am using a '94+ TB, so there is no FIT valve, just coolant lines)

From the TB to the Water Inlet on the cylinder head.

Then on my Thermo Housing, there are only two nipples… one for the main feed from the Inake Manifold; big nipple. Then for the heater-core inlet. On my Thermo Housing there is not a third nipple, though I can see where there would be one. If there was a third nipple on the Thermo Housing, it would go to the unit built into the Intake Manifold (Below the TB) and from there, to the Intake Manifold.

Now that I think about it I could have something routed wrong… but as far as I know it is correct.

So in summary:
Main Coolant Neck -> IACV
IACV -> TB
TB -> Water Inlet on Cylinder Head

Then cap-off the small nipple on the IM (by the Big Outlet)

Sorry if this makes no sense, Im terrible at describing things lol.

[QUOTE=Colin;2155396]Here’s a post I started last night but didn’t get a chance to finish:

Here’s my dyno sheet:

The red line is my base number using map for a different b17a. The green line is the curve I left with. The blue line is the curve w/ the velocity stack pictured above and everything else left the same. You can see pretty huge gains in midrange torque from 3500-4500rpm, and no noticeable loss below that. Then a dip in power from 4500-5400 rpm. Then another drastic increase from 5400 to redline.

That dip is what I was talking about before, it should be able to be tuned out and basically just make the curve smooth and continuous. You see a similar, yet less pronounced dip in the HP curve. It’s pretty obvious to me that the more restrictive intake was limiting midrange significantly. How that changes with a different intake manifold, I’m not sure, but I’d love to know. Man, it would be so awesome to have your own dyno and just be able to try out all sorts of combinations.


Now my comments from reading what was posted since last night.

Compression ratio calculators are notorious for being wrong, often they’ll have the specs on a certain part incorrect. I’ve always used c-speed’s: http://www.c-speedracing.com/howto/compcalc/compcalc.php But when I was dealing with this previously I used as many as I could find to make sure I was getting consistent numbers. I think I even did the research on the parts and made my own calculations.[/QUOTE]

i didnt have time to read the whole thread but what all are u running? do u have stock valve spings with ur ctr intake cam. i got a b17 with 200 compression straight across with intake 68mm throttle body skunk2 manifold chrome chipped ecu dc 4-2-1 with 2.5 collector and 2 1/2 greddy exhaust. what numbers u think i can make with ctr intake cam and without ctr intake cam with a decent tune not a shawn church tune lol.