Power door lock install
Hi Cory,
Since I’ve been in your position before, and will be doing it again, I figured I’d write up how I installed power door locks a couple years back. I’ll be doing it again soon, as I want to install them on my new teg. If anybody has any comments please let me know.
Since I noticed there’s some confusion on when PDL’s are required let me clarify. By now you’ve figured out that you need aftermarking door actuators to add electrically locking and unlock to your teg. Once this feature is installed, you will be able to lock and unlock both your car doors via an electrical signal. Whether this comes from a remote/alarm or from a switch mounted in the door, that is up to you. The focus of this part of the install is primarily mechanical.
A note on purchasing kits. I’ve seen kits with a variety of actuator types. 2 wire (slave) and 5 wire (master). I believe the 5 wire variety can send signals back to the relay, informing the brain that the lock as be depressed or unlocked. The relay then sends this signal to the 2 wire actuators, causing all slave actuators to repeat what occured on the master.
Ok, so the general process of installing the door lock is as follows:
1 - make sure you have all the stuff, and enough wires. A coat hanger will help, tape and some string
2 - Unscrew door panels (see helms manual, I can’t remember where all the screws are. I think one in the door handle, latch, side of the door towards the rear). If you have a manual window remove the handle first. To do this, push the surrounding panel inward, and look for a clip on the handle where it sticks onto the crank. Use a flat tip screw driver to push off that clip, adn the door handle will slip off. Sorry if this description sucks. Just take your time and don’t fight with it. I’m not sure how the power window switch comes off, because I haven’t done it yet. If you know let me know.
3 - Remove door panels. The door panels are clipped at the bottom and hooked at the top. So to remove it you pull out the bottom, and lift. When pulling out the bottom be very carefull not to bust or lose the little studs which secure the panel to the door. A door panel removal tool is useful here. If not, try a flat tool covered in fabric. When pulling up on the door, you have to fight with more clips. These guys are metal, and dig into the paint. Fortunately it’s all hidden, but nonetheless take it easy.
4 - Plastic cover. No choice you have to cut or somehow remove it. Silicone/tape it back in place when you’re done.
5 - Ok, so now the door is revealed. You have two tasks remaining: Mount the actuator and wire the door.
Mounting the actuator. Pictures speak clearest here. Check it out.
The actuator will sit in the armrest opening. But be careful to make sure you can fit the door panel over the actuator. I chose to route the actuator arm in this fashion because I believe it transfers the force in the most direct manner. I also used tape over the rods before inserting the clip to fasten rods together. This was done to reduce the chance of the thing slipping.
I had to drill holes in the door. I would be happy if someone could tell me a way to do this which I didn’t have to drill holes. Make sure your screws don’t extend too deep or they can hit the glass.
Wiring. This is tricky and painful at times. You will want to route the wires throught the door, through the doorjam and into the cabin using the original wireing covers. Remove the harness from the inide of the door. On my 90LS there was a large hole in the harness so I could easily route the wires through it. On my buddies civic (pictured here) he had to drill out some of the harness.
I used a hanger with string taped to the tip to get a string through the doorjam, the rubber tubing, and eventually into the cabin. Once you have a string through everything, you just tape the wires to it and pull them through.
How you arrange things inside the car cabin is up to you. I like to keep things really tidy, but since I’m going to get an car alarm installed soon, I left most of it hanging around.
For power, use the driver’s side fuse panel. There power availible there on one of the 5 free pins in the middle of the four wire harnesses.
Sorry if it’s not too clear, I have to get back to work. If you have any questions, remember to search around first, and then post!
Good Luck,
ed