Materials:
One piece headlights
hid kit preferably d2s bulbs
some kind of projector
pieces of strip metal
screws
dremel
drill
philips and flat head screwdriver
heat gun or oven
sharpie *optional
oven mits *optional
bbq black paint * optional
other than that you need ALOT of time!
pics
First thing is first. Take apart the lens from the actual headlight. Take off all the metal tabs and screws that hold it together. Preheat your oven to about 200 degrees and put the headlights in there. Leave it in there for about 10 minutes. Take it out and start to pry apart the lens from the housing. Using a flat head screw driver was easiest for me. After you pry the lenses off the housing take off the inner housing using the adjuster screws. The parts that are silver have to come out. The foglights come out first then the housing for the regular high beam and low beam. After you are done with that it should look like this.
When you get the housings out you gotta cut the back away and enlarge the back hole to make the back of the projector fit with a dremel. The hole should be about this big.
sorry don’t have any shots of the back part.
You should grind down the parts above and below the projectors. They look like little bumps or tabs. You will find out when you try and put the projectors in the housing. Sorry no pics of this either.
Also if you look at the picture above you will have to cut holes in the bottom of the housing to make the projector fit well.
Start to fit the projector into the housing now. I eyeballed it and made brackets out of pieces of metal strips and drilled for holes. Mark with sharpie if necessary. Drill holes and make the brackets fit.
(Optional) Before you drop it in, if you want black housing paint with the bbq paint. Other parts you might want to paint is the trim around the fog light and parking light. Make sure you mask off what you want to keep reflective.
Make sure the holes are in the right place and drop the projector in and screw it in with nuts and bolts.
Cut the back of the headlight to make the projector come out the back part of the head light like this
Put the headlight back together with the adjuster screws.
(Optional) I’ve never done it but you can sand down the flutes in the lens and polish it out like this. Picture is courtesy of a honda tech member guywitada.
After doing all of that preheat the oven again at 200 degrees. Put the lens in there and let the glue get sticky again. Press it together. Put the whole assembly and let sit for about 5 mins. Make sure you seal it really well.
Hook up your hids and install the headlights.
The rest of my pics
